Description

Rite Idler’s 3 Roll Return Idler is a high-performance alternative to conventional single-roll return systems—offering superior belt support, reduced maintenance, and streamlined inventory management. By using three shorter rolls instead of one long roll, this innovative design delivers multiple performance and operational advantages.

Why choose the 3 Roll Return?

1. Increased Load Capacity

   • With three rolls, the number of bearings increases from two to six—significantly boosting the idler’s carrying capacity.

   • This allows you to reduce the number of return idlers needed across your system, minimizing installation and maintenance labor.

2. Streamlined Spare Inventory

   • The rolls used are identical to those used on the troughing side of the belt, eliminating the need to stock a separate roll type.

   • Fewer parts mean simplified inventory and reduced manpower during replacement due to the lighter weight of individual rolls.

3. Improved Belt Tracking

   • The return belt is supported in a trough shape rather than lying flat.

   • Both wing rolls are tilted 2° forward in the direction of belt travel—actively guiding the belt toward the center of the idler and keeping it properly aligned on the return path.

Key Features:

• Three-roll return design increases stability and belt control

• Six bearing points for improved load distribution and reduced idler count

• Uses the same rolls as the trough side for simplified spare parts

• Forward-tilting wing rolls enhance self-centering action

• Ideal for high-speed, high-capacity, and long-distance conveyor systems

Rite Idler’s 3 Roll Return provides the ultimate combination of efficiency, reliability, and reduced system complexity—making it the preferred choice for operations focused on performance and uptime.